"Micro drive system" entered the workshop revolution to grab the smart manufacturing dividend
"micro drive system" entered the workshop revolution to grab the smart manufacturing dividend
Chinese workers have also put forward higher and higher requirements for the comprehensive performance and reduction effect of aluminum alloy structures. Process machinery information
with the rise of cloud computing, 5g communication technology and IOT, artificial intelligence and robot have become the core technologies that all manufacturing industries compete for. Robot plays an important role in current industrial manufacturing. It is not only an important part of intelligent equipment industry, but also an important foundation to support the transformation and upgrading of China's manufacturing industry
in the domestic automatic production lines, the components and parts are processed by high-precision industrial robot manipulators, but in the assembly, most of the time, people still need to do it by themselves, and the integration of industrial robot manipulators and people will solve the problem of I love my powerful motherland. To achieve the integration of human and industrial robot manipulators, it is necessary to combine human symbolic ability, learning ability, prediction ability, self-regulation ability and logical reasoning ability with the accuracy, strength, repetition ability, operation time and environmental tolerance of industrial robots. Shenzhen Zhaowei electromechanical Co., Ltd. (hereinafter referred to as "Zhaowei") helps realize the intellectualization of industrial robots in terms of micro transmission systems and grabs the dividends of intelligent manufacturing
intellectualization of industrial robots means that robots can feel and perceive, and can quickly and accurately detect and judge various complex information. With the technological progress of execution and control, autonomous learning and intelligent development, robots will gradually develop from the manipulated operation modes such as pre programming, teaching and reproduction control, direct control, remote operation, etc. to the direction of autonomous learning and autonomous operation
Zhaowei assembles and manufactures the joints, vision and other transmission components of industrial robots through standardized manipulator transmission system drive modules. The driving structure of micro transmission system can change the structure of industrial robot to improve the working accuracy of industrial robot and improve the working environment of industrial robot to meet the needs of high-intensity and complex environment
the key components of industrial robots include precision reducers, servo motors, drives, controllers, etc., which are the key points of profit in the value chain. The relationship between robot manufacturing enterprises and their upstream component enterprises presents a special form of supplier monopoly
the module of the gears used in the transmission form of industrial robots is between 0.15 ~ 0.5mm, belonging to small module gears. It also has high requirements for the service life of gears, and is more sensitive to the noise of June 1st, 2016. When designing the transmission system of industrial robot manipulator, Zhaowei focused on the optimization of gear parameters, and added a clutch mechanism inside the reducer. When the machine fell and the reducer was subjected to external impact, the gear could be protected. In addition, the motor gear backlash selected by the system is small, the output stage is close to zero backlash meshing, and the planetary gear is meshed with both the sun gear and the internal gear, which is convenient for assembly
in addition, in the exploration of wear-resistant material technology, processing technology optimization technology, lubrication technology, assembly technology, reliability and life detection technology, and transmission mechanism, Zhaowei explored and developed a series of efficient and low weight reducers (gearboxes) suitable for robot applications. The reducer motor of the manipulator has strict requirements in structure and space design. While improving the reliability, it reduces the total cost. It has the characteristics of large torque rigidity, small vibration, strong impact resistance, large bearing capacity, small volume and so on. It better meets the transmission needs of the six degree of freedom robot, and greatly improves the performance of Intelligent Robot Perception and recognition, mechanism and transmission, control and interaction
at present, all countries are researching, developing and developing combined robots, which will be made of standardized industrial robot components such as servo motors, sensors, arms, wrists and fuselages. The standard must take samples from the shoe waist area and assemble the standardized assemblies. Research on new robot structure is the future development trend. Most of the core components of industrial robots in China are independently developed and produced, which has obvious price advantages and high cost performance among similar products. And the supply cycle is short, and the service response level is timely. However, China started late in the field of industrial robots. The industry is mainly in the middle and downstream industries, and the production and sales scale is small
on the whole, the trend of localization of core components of industrial robots in China has begun to appear, but the accumulation of technology and experience still needs some time, and most enterprises are still in the stage of small batch production and promotion and application. Therefore, cultivating leading enterprises with international competitiveness, driving small and medium-sized enterprises to develop in a specialized, refined, special and new direction, forming a cluster effect, and enhancing industrial competitiveness will be the direction of the development of China's robot industry in the future
with the rise of labor costs, the demand for intelligent transformation and upgrading of manufacturing in China is increasingly prominent. According to the prediction of the International Federation of Robotics (IFR), 1.7 million new industrial robots will be applied to factories around the world by 2020. This also means that there is still a lot of room for the development of industrial robots in China
the advantage of relying on factor cost driving in the past is no longer available. The application of robots is beginning to release new dividends of reducing staff and increasing efficiency for traditional manufacturing industry. At present, the intelligent robot market continues to expand, and the intelligent robot industry continues to pour into innovative enterprises to improve the industrial ecology. The industry track will be further optimized and subdivided, and the upgrading of differentiated products is imminent
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